28/07/26 Tue 10:29am

Intro to FEA and CAE

What multiphysics-based product development for BEV and FCEV means?

Multiphysics: the simulation or analysis of products by considering multiple physical phenomena interacting with each other e.g thermal structural fluid vibration electromagnetic etc

product development : engineering process of designing testing and validating components and systems

BEV runs solely on batteries and electric motors

FCEV uses hydrogen fuel cells to generate electricity to power electric motors.

FEA: a numerical method to solve complex real life problems by creating engineeing models with smaller and manageable elements.

Finite Element Analysis

Application of FEA:
  1. Structural analysis
  2. Thermal Analysis
  3. Fluid analysis
  4. Transient analysis

CAE stands for Computer-Aided Engineering.

CAE=FEA+Computer processing and simulation.
Integration of computational tools to support engineering design and analysis.

To evaluate how goods will function in real world scenarios.

Importance of FEA and CAE in engineering

  • Reduce physical prototype development time and cost
  • Accurate prediction of real-word performance
  • failure rate prediction and performance optimisation
  • reduced time to market.

AUTOMOTIVE INDUSTRY
crashworthiness testing
battery thermnal management
unwanted noise and vibration reduction
simulation of advanced material behaviour under stress conditions
fatigue analysis for durability